DENSIFICATION AND MICROSTRUCTURE CHARACTERISTICS OF A PREALLOYED ALPHA BRASS POWDER PROCESSED BY LIQUID PHASE SINTERING

The rapidly solidified prealloyed alpha brass powder with a size range of ۴۰ to ۱۰۰ μm produced by water atomization process was consolidated using liquid phase sintering process. The relationships between sintering temperature, physic-mechanical properties and microstructural characteristics were investigated. Maximum densification was obtained at ۹۳۰ °C, under ۶۰۰ MPa compacting pressure, with ۶۰ min holding time. The microstructure of the sintered brass was influenced by dezincification and structural coarsening during supersolidus liquid phase sintering. As a consequence of Kirkendall effect atomic motion between Cu and Zn atoms caused to dezincification at the grain boundaries and formation of ZnO particles on the pore surfaces. It was concluded that microstructural analysis is in a well agreement with obtained physical and mechanical properties. Also, the amount of liquid phase, which depends on sintering temperature, results in different load bearing cross section areas, and it affects the type of fracture morphologies.